English
عربى
The accuracy of a plastic automotive parts mold depends on the properties of the raw material used and the process of injection molding. Kemal's expert technical team provides excellent design solutions for mold structures and recommends materials with good toughness and stability. The skilled operators are able to control injection pressure and speed with utmost precision. They ensure that every automotive part produced is of high quality and meets strict quality standards. To ensure accuracy, the mold should have a high-precision measurement system.
A plastic automotive parts mold is commonly made of two halves: the "A" half and the "B" half. The "A" half houses the part, while the "B" half is mounted on a moving platen. The "B" half contains a cavity where the part will be held once the two halves are open. The "A" half is located by pins, which are fitted to very close tolerances.
A plastic automotive parts mold can be constructed from different types of materials. Injection molds are used for automotive applications and are generally two-plate or three-plate molds. The two-plate mold needs one day of light to cure. Three-plate molds require two days. The base size of a mold depends on the component shape and the number of cavities needed for the component. There are many other options available for automotive parts mould construction.
The most common use for an automotive plastic parts mold is for car body molding. Injection molding is an efficient method for mass-producing high-quality plastic parts for vehicles. It is lightweight compared to metal parts and offers comparable durability. Injection molding allows for enhancements in fillers to make liquid plastic thinner and less dense, which makes the part more durable. There are literally no limits to what can be made with this technology! The process is highly reliable, ensuring that quality and consistency are maintained throughout the production process.
Insufficient surface replication can result in sink marks. These are resulting from unbalanced plastic material shrinking within the mold cavity. This can occur in areas with thick walls, where there is no cooling system. Also, sink marks are common in areas with uneven wall thickness. To solve this issue, make sure that the thickness of the ribs is about half to seven tenths of the mean wall thickness. For an uneven surface, this issue is especially common.
Short shot defects are another common problem. Short shot defects happen when plastic does not fill the entire cavity. Some sections of the part may not be completely filled, such as the end of the rib or thin wall area. Other causes of short shots include improper shot calibration, insufficient plasticizing capacity, inadequate venting, or trapped air. The latter problem can be solved by redesigning the mold or by adding air vents at the locations of the affected channels.
Plastic is more durable than metal and can withstand road hazards, inclement weather, and the constant abuse that cars take. Additionally, it can withstand the high temperatures of the engine compartment. The use of plastic also makes vehicles with heavy cargo much lighter, so they're more fuel efficient. That means that cars will run more efficiently and emit less air pollution.
86 - 576 - 84332017
86 - 18258651221
No. 85 Guangshun Street, Xinqian Street, Huangyan District, Taizhou City, Zhejiang